Teach-Free Welding Robot with Ground Rail
Product Introduction
Unlock unmatched flexibility with WWELD’s Teach-Free Welding Robot with Floor Rail—a game-changer for large-scale welding projects. Designed for factories requiring expansive coverage and precision, this robot combines autonomous welding with a robust rail system, enabling seamless movement across workshops. Powered by WWELD’s proprietary AI algorithm, it scans, plans, and executes welds on complex structures without manual programming. Ideal for shipbuilding, heavy machinery, and infrastructure, it cuts setup time by 80% and ensures consistent quality even in harsh environments.
Key Advantages
✅ 24/7 WWELD Support: Industry-leading 24-hour technical service and spare parts delivery.
✅ Rail-Enhanced Range: Expandable floor rail (up to 30m) for unlimited workspace.
✅ Plug-and-Produce: Auto-calibration for new workpieces in <5 minutes.
Key Features
1. AI-Driven Welding Core
- Real-time path correction via multi-spectrum vision (infrared + 4K imaging).
- Handles carbon steel, stainless steel, and cast iron (3-50mm thickness).
2. Heavy-Duty Floor Rail System
- Modular rail design supports lengths from 5m to 30m.
- ±0.1mm positioning accuracy at full speed (1.2m/s).
3. Multi-Process Compatibility
- Seamlessly switches between submerged arc, flux-cored, and laser hybrid welding.
- Built-in wire feeder and gas control for 500+ hour continuous operation.
4. Ergonomic Control Hub
- 15-inch anti-glare HMI with drag-and-drop workflow builder.
- Predictive maintenance alerts and energy consumption analytics.
5. WWELD Shield Protection
- Reinforced IP67 rating for dust, moisture, and arc glare resistance.
- Emergency backtracking and anti-slip rail clamps.
Components Showcase
Welding Robotic Arm
ground rail
welding power source
Bochu Seam finder
Operation table
Control system
Application Cases
Wind power pipe rack
Corbel
H beam welding
Product Parameter
| Name | Ground rail walking system |
| Model | WELD-1000-6/9/12/24X |
| Structure | Ground rail single machine |
| Load | 1000kg |
| Positioning accuracy | ±0.5mm |
| Number of axes | 7 (6 robotic + 1 cantilever rotation) |
| Additional X-axis | Track length 6/9/12/15/24m |
| Temperature | -10~45℃ |
| Humidity | 20-80% |
| Workpiece width | ≤1.2m |
| Max walking speed | 40m/min |
| Other | There must be no flammable and corrosive gases or liquids, no water, oil, etc., and no close proximity to high-intensity interference sources. |
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